Shaoyu Liu, Wei Zhou, Yaoyao Li, et al. Fabrication and bacterial adhesion of metal dry electrode with surface microstructure arrays[J]. Opto-Electronic Engineering, 2017, 44(12): 1187-1193. doi: 10.3969/j.issn.1003-501X.2017.12.006
Citation: Shaoyu Liu, Wei Zhou, Yaoyao Li, et al. Fabrication and bacterial adhesion of metal dry electrode with surface microstructure arrays[J]. Opto-Electronic Engineering, 2017, 44(12): 1187-1193. doi: 10.3969/j.issn.1003-501X.2017.12.006

Fabrication and bacterial adhesion of metal dry electrode with surface microstructure arrays

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  • To develop a high performance biomedical dry electrode, the laser micromilling-recasting technology is used to fabricate the metal dry electrode with surface micostructure arrays. Based on the analysis of the micro morphology of the electrode surface, the wettability of the electrode surface is discussed, and then the influence of laser processing parameters such as scanning spacing, scanning speed and scan times on the adhesion performance of Escherichia coli is further investigated. The results show that the contact angle of metal dry electrode with surface microstructure arrays fabricated with reasonable laser processing parameter can reach more than 150° and show the superhydrophobic characteristics. The adhesion performance of escherichia coli of electrode is changed greatly with different scanning spacing and scan times. When the 0.1 mm scanning spacing is selected, the least amount of escherichia coli is found on the surface of electrode. With the increasing scan times, the adhesion amount of escherichia coli can be reduced. However, the scanned speed has little effect on the adhesion performance of escherichia coli for metal dry electrode.
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  • Biomedical electrodes can convert ion potential of the human body into external electron potential, which are widely used in medical detection and clinical applications such as electrocardiogram (ECG), electromyogram (EMG), electroencephalogram (EEG) and bioelectrical impedance (EIT), etc. Conventional Ag/AgCl wet electrodes usually have conductive gel on its surface and stable signal baseline. However, the conductive gel is easy to gradually dry up and cause allergic phenomenon. Thus, the Ag/AgCl wet electrodes are not suitable for long-time measurement and monitoring of bioelectric signals. Microneedles electrodes can overcome the shortcomings of the Ag/AgCl wet electrode, which can contact the tissue with lower impedance, to improve the quality of bioelectrical signal detection. In this study, the laser milling-recasting technology was proposed to fabricate metal dry electrodes with surface microstructure arrays. Based on the analysis of the microcosmic appearance of the electrode surface, the wettability of the electrode surface were firstly discussed, and then the influence of scanning spacing, scanning speed and scanning times of laser processing parameters on the adhesion of Escherichia coli were further investigated. The results show that the contact angle of metal dry electrode with surface microstructure arrays fabricated with reasonable laser processing parameter could reach more than 150° and showed the superhydrophobic characteristics. With the scanning spacing of 0.1 mm, the smallest averager radius of microstructure on the surface of the metal dry electrode was obtained to limit the biofilm growth, which showed the best performance against the adhesion of Escherichia coli. However, the metal dry electrode adhered more Escherichia coli when the larger scanning spacing was selected. When small scanning times was selected, the metal dry electrodes had much lower height of the surface microstructure, and the larger adhesion amount of escherichia coli was obtained due to its poorer hydrophobicity. With the increasing scanning times, the adhesion amount of escherichia coli of metal dry electrode can be reduced. The scanned speed has little influence on the hydrophobicity and the adhesion ability of Escherichia coli because the shape of the microstructure was not changed greatly with different scanning speeds. Taking into account the performance and economic requirements of the metal dry electrode, the optimized processing parameters including 0.1 mm scanning spacing, 1000 mm/s scanning speed, 15 scanning times and 25 W laser output power were recommend. The metal dry electrode with surface microstructure arrays shows hydrophobicity characteristics against the adhesion of Escherichia coli compared with others bioelectrodes, which have an important application prospects for long-time detection of bioelectricity measurement.

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