Citation: | Zheng H X, Hu X Y, Zheng Y, et al. Research on the beam combining technique of a 350 W blue semiconductor laser for urological applications[J]. Opto-Electron Eng, 2024, 51(4): 230302. doi: 10.12086/oee.2024.230302 |
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The main light sources used in the clinical treatment of urological surgery are thulium-doped laser, holmium-doped laser, and green laser via the double-frequency from neodymium-doped laser, etc. In recent years, with the improvement of the output power of blue semiconductor laser diodes, 450 nm blue light has attracted growing attention and been applied in bladder tumor resection surgery, offering advantages such as clean cutting, minimal bleeding, and no adverse coagulation of adjacent tissues. This work focuses on the solution for a high-stability fiber-coupled output blue laser source for urological surgery applications. A 350 W fiber-coupled blue semiconductor laser is built by utilizing four 100 W arrayed blue laser units as the light source. The optical field transmission characteristics of the multi-emitter array are analyzed, and the far-field distribution of optical intensity exhibits a dual-peak structure with a peak angle of arcsin(5λ /4γd). By applying the spatial beam combining technique, we have successfully achieved the cross-interference of the slow-axis beams, thereby obliterating the emission dead zone. A polarization beam combining scheme is performed to rotate the polarization state of one beam from P-polarized to S-polarized, and then combine it orthogonally with another P-polarized beam, resulting in compression of the spacing between fast-axis beams and improved beam brightness. The collimating structure reduces the divergence angles of the fast and slow axes to 0.6981 mrad and 1.0123 mrad, respectively. The fast axis is expanded by a factor of 1.2 to transform the output beam profile into a square shape. The final research findings demonstrate that:
1) Based on 100 W arrayed blue laser units, we have successfully implemented spatial beam combining and polarization beam combining techniques, resulting in a significant reduction in the dead zone of the beam and a substantial increase in the output power density. Ultimately, we have successfully combined the beams from four 100 W arrayed blue laser units to achieve a beam size of 13.3 mm×16.4 mm.
2) After beam combining, we have successfully coupled the beam into a 200 μm optical fiber using techniques such as beam expansion and focusing. As a result, we achieved a stable output power of 358 W for the blue laser, with a beam coupling efficiency of 89.5% and an electro-optical conversion efficiency of 31.3%.
3) The laser operates with remarkable stability, exhibiting power fluctuations of less than 2.4%. The brightness and beam quality of the output beam are both exceptionally high. Furthermore, the output power of 350 W surpasses that of any known blue laser medical device currently available on the market, making it suitable for clinical treatments in urological surgery.
Overall design for blue semiconductor laser 350 W module. (a) Laser diode 1~4; (b) Beam shaping system; (c) Beam expander; (d) Coupling lens; (e) Fiber
Compressing the slow-axis beam. (a) Step-wise reflective mirror assembly; (b) Profile diagram of the compressed optical spot
Process of spatial beam combining in the slow axis. (a) Spatial beam combining structure;(b) Physical structure;(c) Spot after double-unit beam combining;(d) Spot after three-unit beam combining;(e) Spot after four-unit beam combining
Process of polarization beam combining in the fast axis. (a) Polarization beam combining structure;(b) Physical structure;(c) Spot after beam combining
Process of fast-axis beam expansion. (a) Beam expansion structures;(b) Spot after beam expanded
Process of focal coupling into the optical fiber. (a) Process of focal coupling;(b) Spot after focusing;(c) Spot in fiber
Beam output experimental results. (a) Final beam combining system; (b) Power versus time curve