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For large complex electromechanical systems such as aeronautics and astronautics, the demand for length measurement has also evolved from one-dimensional displacement measurement to multi-objective, flexible and extensible multiline parallel measurement. The demand for large-size measurements in various industries, especially the manufacturing industry, is increasing day by day and tends to be diversified.
Frequency-modulated continuous-wave lidar measurement is an absolute ranging method that modulates the frequency of the laser, generates a beat frequency through the local oscillator signal of the frequency-modulated laser and the echo signal reflected from the target being measured, and extracts the interference beat frequency signal to obtain the measured distance. Frequency-modulated continuous-wave lidar combines the advantages of traditional radar and laser interferometry, with its non-contact, large measurement range, high resolution and strong anti-interference ability. It plays a vital role in the fields of large-scale space precision measurement, micro-measurement, and biometrics. Compared with the pulse ranging method, it has higher ranging accuracy; compared with the interferometric laser ranging, it can achieve absolute distance measurement, and the system measurement structure is simple. As a high-precision spatial large-scale absolute distance measurement method, frequency-modulated continuous-wave laser length measurement technology can meet the needs of a new generation of measurement scenarios and has many advantages such as anti-interference, high accuracy, and no cooperation. This paper researches multiline parallel coherent precision length measurement methods based on frequency-modulated continuous-wave lasers. Because of the problems of fiber dispersion and auxiliary fiber drift in the traditional length measurement system, which lead to reduced length measurement accuracy, a three-optical path containing a hydrogen cyanide gas absorption cell is proposed. The Mach-Zehnder interferometry system, on this basis, realizes precision length multiline parallel measurement based on the optical switch structure. The experimental results of precision guide rail length measurement show that the proposed method is less than 25 μm in the length range of 3.6 m. The four-way parallel length measurement is realized. The absolute error of the multi-channel measurement results is not more than 30 μm compared with the measurement results of a commercial laser interferometer.
The basic optical diagram of FMCW laser ranging
HCN gas cell signal diagram
Schematic diagram of FMCW ranging system based on HCN gas cell
Schematic diagram of HCN absorption peak phase fitting
HCN combined with resampling multiline ranging system
Error comparison of three measurement methods
Differential error bar with a step of 10 mm
Signal comparison diagram. (a) Before resampling and filtering;(b) After Resampling and filtering
Comparison chart of the results of three measurement methods
The standard deviation of four-way measurement at different positions
Four-channel measurement differential error bar